2 0 0 2
VOLVO
S60
| Starting and driving |
| Refueling | 128 |
| Starting the car | 131 |
| General information | 133 |
| Manual transmission | 135 |
| Automatic transmission (option) | 136 |
| Geartronic (option ) | 138 |
| All Wheel Drive (option) | 140 |
| Brake system | 141 |
| Stability system | 143 |
| Towing | 145 |
| Jump starting | 147 |
| Towing a trailer | 148 |
| Detachable trailer hitch - installing | 150 |
| Detachable trailer hitch - removing | 151 |
| Attaching load carriers | 152 |
| Cold weather precautions | 153 |
| Before a long distance trip | 154 |
ENGINE OIL
Although some oil consumption occurs during
normal engine operation, more oil is consumed
when the engine is new as the internal parts
generate higher friction while wearing- in to
each other. From the time the engine is new
until the first service is performed, the oil
consumption could be higher than normal. For
this reason, it is especially important to check
the oil every time you refuel your car during this
period. See page 174.
Fuel requirements
Octane rating
Volvo engines are designed for optimum
performance on unleaded premium gasoline
with an AKI octane rating of 91 or above. AKI
(ANTI KNOCK INDEX) is an average of the
Research Octane Number, RON, and the Motor
Octane Number, MON. (RON + MON/2). The
minimum octane requirement is AKI 87 (RON
91).
Deposit control gasoline (detergent
additives)
Volvo recommends the use of gasoline
containing deposit control additives. These
additives have shown to be effective in keeping
injectors and intake valves clean. Consistent
use of deposit control gasolines will help ensure
good driveability and fuel economy. If you are
not sure whether the gasoline contains deposit
control additives, check with the service station
operator.
NOTE: Volvo does not recommend the use of external fuel injector cleaning systems. Unleaded fuel Each Volvo has a three-way catalytic converter and must use only unleaded gasoline. U. S. and Canadian regulations require that pumps delivering unleaded gasoline be labeled "UNLEADED". Only these pumps have nozzles which fit your car's filler inlet. It is unlawful to dispense leaded fuel into a vehicle labeled "unleaded gasoline only". Leaded gasoline damages the three-way catalytic converter and the heated oxygen sensor system. Repeated use of leaded gasoline will lessen the effectiveness of the emission control system and could result in loss of emission warranty coverage. State and local vehicle inspection programs will make detection of misfueling easier, possibly resulting in emission test failure for misfueled vehicles.
NOTE: Some U. S. and Canadian gasolines contain an octane enhancing additive called methyl-cyclopentadienyl manganese tricarbonyl (MMT). If such fuels are used, your Emission Control System performance may be affected, and the Check Engine Light (malfunction indicator lamp) located on your instrument panel may light. If this occurs, please return your vehicle to an authorized Volvo retailer for service.
Gasoline containing alcohol and
ethers
"Oxygenated fuels"
Some fuel suppliers sell gasoline containing "oxygenates" which are usually alcohols or ethers. In some areas, state or local laws require that the service pump be marked indicating use of alcohols or ethers. However, there are areas in which the pumps are unmarked. If you are not sure whether there is alcohol or ethers in the gasoline you buy, check with the service station operator. To meet seasonal air quality standards, some areas require the use of "oxygenated" fuel.
Volvo allows the use of the following "oxygenated" fuels; however, the octane ratings listed on this page must still be met.
Alcohol - Ethanol: Fuels containing up to 10% ethanol by volume may be used. Ethanol may also be referred to as Ethyl alcohol, or "Gasohol".
Ethers - MTBE: Fuels containing up to 15% MTBE may be used.
Carbon Monoxide - Important Warning
Carbon monoxide is a poisonous, colorless, and odorless gas. It is present in all exhaust gases. If you ever smell exhaust fumes inside the vehicle, make sure the passenger compartment is ventilated, and immediately return the vehicle to your retailer for correction.
Fuel Formulations
Do not use gasoline that contains lead as a knock inhibitor, and do not use lead additives. Besides damaging the exhaust emission control systems on your car, lead has been strongly linked to certain forms of cancer.
Many fuels contain benzene as a solvent. Unburned benzene has been strongly linked to certain forms of cancer. If you live in an area where you must fill your own gas tank, take precautions. These may include:
Use of Additives
With the exception of gas line antifreeze during winter months, do not add solvents, thickeners, or other store-bought additives to your car's fuel, cooling, or lubricating systems. Overuse may damage your engine, and some of these additives contain organically volatile chemicals. Do not needlessly expose yourself to these chemicals.

Fuel filler door
Press the button on the light switch panel (see illustration on page 40) when the car is at a standstill to unlock the fuel filler door. Please note that the fuel filler door will remain unlocked until the car is driven again at a speed of over approximately 5 mph (8km/h). An audible click will be heard when the fuel filler door relocks.
If you intend to leave your car while it is being refueled, this feature enables you to lock the doors/trunk while leaving the fuel filler door unlocked.
You can also keep the car locked if you remain inside during refueling. The central locking button does not lock the fuel filler door.
Be sure the fuel filler door is not obstructed and
is completely closed after refueling.
Open the fuel filler cap slowly during hot
weather.
NOTE: During a transitional period, a small number of service stations may still have fuel nozzles that are not compatible with the fuel filler neck on cars equipped with the evaporative control system.
Refueling
The fuel tank is designed to hold approximately
18.5 US gals (70 liters) or 21.1 US gals (80
liters) on turbo models, with sufficient volume
left over to accommodate possible expansion of
the fuel in hot weather. Be aware that the
"usable" tank capacity will be somewhat less
than the specified maximum. When the fuel
level is low, such factors as ambient temperature, the fuel's "Reid vapor pressure" characteristics, and terrain can affect the fuel pump's
ability to supply the engine with an adequate
supply of fuel. Therefore, it is advisable to
refuel as soon as possible when the needle nears
the red zone, or when the fuel warning light
comes on.
Allow for fuel expansion by not overfilling the tank. Overfilling could also cause damage to the emission control systems. Avoid spilling gasoline during refueling. In addition to causing damage to the environment, gasolines containing alcohol can cause damage to painted surfaces, which may not be covered under the New Vehicle Limited Warranty.
Do not use gasolines containing methanol (methyl alcohol, wood alcohol). This practice can result in vehicle performance deterioration and can damage critical parts in the fuel system. Such damage may not be covered under the New Vehicle Limited Warranty.
* If the fuel filler cap is not closed tightly or if the engine is running when the car is refueled, the Check Engine Light (malfunction indicator lamp) may indicate a fault. However, your vehicle's performance will not be affected. Use only Volvo original or approved fuel filler caps.
Starting the engine
1. Fasten the seat belt.
Before starting, check that the seat, steering wheel and mirrors are adjusted properly. Make sure the brake pedal can be depressed completely. Adjust the seat if necessary. See pages 102, 104. |
3. Without touching the accelerator pedal,
turn the ignition key* to the starting
position. Allow the starter to operate for up
to 10 seconds. Release the key as soon as
the engine starts. If the engine fails to start,
repeat this step.
For cold starts at altitudes above 6000 ft
(1800 meters), depress the accelerator
pedal halfway and turn the key to the
starting position. Release the pedal slowly
when the engine starts.
4. To release the gear selector from the (P) ark position, the engine must be running (or the ignition key must be in position II) and the brake pedal must be depressed.
5. Select the desired gear. The gear engages after a very slight delay which is especially noticeable when selecting R.
NOTE: Your car is equipped with a
KEYLOCK system (automatic transmission).
When the engine is switched off, the gear
selector must be in the (P) ark position before
the key can be removed from the ignition
switch.
When starting in cold weather, the transmission
may shift up at slightly higher engine speeds
than normal until the automatic transmission
fluid reaches normal operating temperature.
Always place the gear selector in Park and
apply the parking brake before leaving the
vehicle. Never leave the car unattended with
the engine running. |
* If two of the keys to your car are close together, e. g., on the same key ring, when you try to start the car, this could cause interference in the immobilizer system and result in the car not starting. If this should occur, remove one of the keys from the key ring before trying to start the car again.
Ignition switch and
steering wheel lock
0 Locked position: Remove
the key to lock the steering
wheel *.
Never turn the key to position O while driving or when the car is being towed. |
I Intermediate position - "radio position": Certain accessories, radio, etc. on, daytime running lights off.
II Drive position: The key position when driving. The car's entire electrical system is connected.
III Start position: Release the key when the engine starts. The key returns automatically to the Drive position.
A chime will sound if the key is left in the ignition and the driver's door is opened.
* The gear selector must be in the (P) ark position (automatic transmission).

Steering wheel lock
The steering wheel lock might be under tension
when the car is parked.
Turn the steering wheel slightly to free the
ignition key.
In order to help reduce car theft, make sure the steering wheel lock is engaged before leaving the car.
Economical driving conserves
natural resources
Better driving economy may be obtained by
thinking ahead, avoiding rapid starts and stops
and adjusting the speed of your vehicle to
immediate traffic conditions. Observe the
following rules:
Other factors that decrease gas mileage are:
NOTE: Vehicles equipped with automatic transmissions should use (D) rive as often as possible and avoid using "kickdown" to help improve fuel economy.
Driving with the trunk open: Driving with
the trunk open could lead to poisonous
exhaust gases entering the passenger
compartment.
If the trunk must be kept open for any
reason, proceed as follows |
Weight distribution affects handling
At the specified curb weight your car has a
tendency to understeer, which means that the
steering wheel has to be turned more than might
seem appropriate for the curvature of a bend.
This ensures good stability and reduces the risk
of rear wheel skid. Remember that these
properties can alter with the vehicle load.
Handling, roadholding
Vehicle load, tire design and inflation pressure
all affect vehicle handling. Therefore, check
that the tires are inflated to the recommended
pressure according to the vehicle load. See
"Tire pressure" section.
Loads should be distributed so that capacity weight or maximum permissible axle loads are not exceeded.

Shift positions
Depress the clutch pedal completely when
changing gears*.
Remove your foot from the clutch pedal while driving. The shift pattern should be followed.
Overdrive (5th gear) should be used as often as possible to help improve fuel economy.
* Clutch interlock
The clutch must be fully depressed before you
can start your car. If the clutch is not depressed,
it will not be possible to start the engine.

Engaging reverse gear
Reverse gear should only be engaged from a
complete stop.

"Sport shifter" gear selector (option on T5 models)
The shift positions for the "sport shifter" are the
same as for the standard manual gear selector.

Automatic transmission AW55- 50
(option)
P Park
Use this position when starting the engine or
parking the car.
Never use P while the car is in motion.
The parking brake should be set whenever the
car is parked.
The gear selector is mechanically locked in the
P position (SHIFTLOCK). To release the gear
selector from this position, the engine must be
running (or the ignition key must be in position
II) and the brake pedal must be depressed.
Never leave the car unattended when the engine is running. If, by mistake, the gear selector is moved from P, the car may start moving. |
R (Reverse)
Never engage R while the car is moving
forward.
N (Neutral)
Neutral - no gear engaged. Use the parking
brake.
D (Drive)
D is the normal driving position and should be
used as often as possible to help improve fuel
economy. The car should not be moving when
shifting from R to the D position.
4 (Intermediate gear)
The transmission will shift automatically
between gears 4, 3, 2 or 1 from this position.
The transmission cannot shift up to (D) rive
from fourth gear.
3 (Intermediate gear)
The transmission will shift automatically
between gears 3, 2 and 1 from this position. The
transmission cannot shift up to fourth gear or
(D) rive from third gear.
L (Low gears)
The transmission is locked in gears 1 and 2
when the selector is in this position.
NOTE: Gears 4, 3, or L can be used if you are
driving in a mountainous area, towing a trailer
or to increase engine braking effect.
The transmission has a built-in limiter designed
to help prevent excessive engine speeds (high
rpm) when gears 4, 3 or L are selected.

W - Winter/Wet driving mode -
enhanced vehicle traction

Automatic transmission AW55- 50 -
shift gate positions
The gear selector can be moved freely between
N and D.
Depressing the button on the front of the gear selector knob enables you to move the gear selector to positions P, R, N, D, 4, 3 and L.
"Kickdown"
Automatic shift to a lower gear (kickdown) is
achieved by depressing the accelerator pedal
fully and briskly. An upshift will occur when
approaching the top speed for a particular gear
or by releasing the accelerator pedal slightly.
Kickdown can be used for maximum acceleration or when passing at highway speeds.
Automatic transmission - adaptive
system
The automatic transmission is controlled by an
adaptive control system that constantly
monitors the way in which the transmission
functions. It senses and adapts each gear shift
for optimal performance. The system also
monitors your particular driving style and
adapts gear shifting accordingly.
Cold starts
When driving before the engine has reached its normal operating temperature, the transmission will shift up at a slightly higher engine speeds to heat the three-way catalytic converter as quickly as possible.

P Park
Use this position when starting the engine or
parking the car.
Never use P while the car is in motion.
The parking brake should also be set whenever the car is parked.
The gear selector is mechanically locked in the P position (SHIFTLOCK). To release the gear selector from this position, the engine must be running (or the ignition key must be in position II) and the brake pedal must be depressed.
Never leave the car unattended when the engine is running. If, by mistake, the gear selector is moved from P, the car may start moving. |
R (Reverse)
Never engage R while the car is moving
forward.
N (Neutral)
Neutral - no gear engaged. Use the parking
brake.
D (Drive)
D is the normal driving position and should be
used as often as possible to help improve fuel
economy. The car should not be moving when
shifting from R to the D position.
Automatic transmission - adaptive
system
The automatic transmission is controlled by an
adaptive control system that constantly
monitors the way in which the transmission
functions. It senses and adapts each gear shift
for optimal performance. The system also
monitors your particular driving style and
adapts gear shifting accordingly.

Automatic transmission - shift gate
positions
You can move the gear selector freely between
the (MAN) ual and (D) rive positions while
driving.
Depress the button on the front of the gear selector knob to move between the R, N, D, and P positions.
Manual shifting - Geartronic
You can move the gear selector freely between
the (MAN) ual and (D) rive positions while
driving. Gears 3, and 4 have a "lock-up"
function which reduces engine speed and helps
save fuel.
The currently selected gear will be displayed in the instrument panel (see page 30).
While driving
If you select the (MAN) ual position while
driving, the gear that was being used in the
(D) rive position will also initially be selected in
(MAN) ual position.
NOTE: Kickdown does not function when the transmission is in the manual shift (Geartronic) mode.
Kickdown
Automatic shift to a lower gear (kickdown) is
achieved by depressing the accelerator pedal
fully and briskly. An upshift will occur when
approaching the top speed for a particular gear
or by releasing the accelerator pedal slightly.
Kickdown can be used for maximum acceleration or when passing at highway speeds.
Kickdown does not function when the transmission is in the manual shift (Geartronic) mode.

W - Winter/Wet driving mode - enhanced vehicle traction
All Wheel Drive (AWD) - general information
Your Volvo can be equipped with permanent All Wheel Drive, which means that power is distributed automatically between the front and rear wheels. Under normal driving conditions, most engine's power is directed to the front wheels. However, if there is any tendency for the front wheels to spin, an electronically controlled coupling distributes power to the wheels that have the best traction.
Tire dimensions
Volvo recommends that you always drive on tires of the same brand, size, construction (radial), tread pattern, load-, speed-, traction-, temperature-, and treadwear rating. never drive on mixed tires, except for brief periods when the temporary spare tire is in use.
Always use properly inflated tires of correct dimensions. Tire size and inflation pressures are shown on the tire pressure label located inside the fuel filler door.
Tire Rotation
Volvo recommends rotating the tires every 7,500 miles (12,000 km). Tires should be rotated front-to-back/back-to-front only. Tires must maintain the same direction of rotation throughout their lifetime, and should never be rotated from one side of the vehicle to the other.
Temporary Spare
The temporary spare tire is for temporary, low-speed, short-distance use only. Replace it with a full-size tire as soon as possible, in accordance with "Tire Rotation" above. Do not drive on the temporary spare at speeds above 50 mph (80 km/h) or for distances greater that
BRAKE Brake circuit malfunction
If one of the brake circuits were to malfunction,
the red warning light would come on, the pedal
travel would increase slightly, the pedal would
feel softer, and extra pressure would be required
for normal braking. If the light comes on while
driving or braking, stop immediately and check
the brake fluid level in the reservoir.
If the fluid level is below the MIN mark in the reservoir or if a "Brake failure - Service urgent" message is displayed in the text window: DO NOT DRIVE. Have the car towed to a Volvo retailer and have the brake system inspected. |
NOTE: When the car is at a standstill and the engine is idling, e. g. at a traffic light and the brake pedal is depressed, the pedal may go down slightly. This is a normal function of the power-assisted brake system.
If the brake power-assist does not
function
The power assist to the brakes functions only
when the engine is running. When the car is
moving without the engine running, the brake
pedal pressure required to stop the car is
increased by 3-4 times and the brake pedal feels
stiff.
Water on brake discs and brake
pads affects braking
Driving in rain and slush or passing through an
automatic car wash can cause water to collect
on the brake discs and pads. This will cause a
delay in braking effect when the pedal is
depressed. To avoid such a delay when the
brakes are needed, depress the pedal
occasionally when driving through rain, slush
etc. This will remove the water from the brakes.
Check that brake application feels normal. This
should also be done after washing or starting in
very damp or cold weather.
Severe strain on the brake system
The brakes will be subject to severe strain when
driving in mountains or hilly areas or towing.
Vehicle speed is usually slower, which means
that the cooling of the brakes is less efficient
than when driving on level roads. To reduce the
strain on the brakes, it is advisable not to use the
brakes excessively. Instead, shift into a lower
gear and let the engine help with the braking.
Do not forget that, if you are towing a trailer,
the brakes will be subjected to a greater than
normal load.
Anti-lock brakes (ABS)
If the warning lamp lights up
there is a malfunction of the
ABS system (the standard
braking system will however function) and the
vehicle should be driven cautiously to a Volvo
retailer for inspection. The Anti-lock Braking
System (ABS) helps to improve vehicle control
(stopping and steering) during severe braking
conditions by limiting brake lockup. When the
system "senses" impending lockup, braking
pressure is automatically modulated in order to
help prevent lockup, which could lead to a skid.
The system performs a self-diagnostic test when the engine is started and when the vehicle first reaches a speed of approximately 12 mph (20 km/h). The brake pedal will pulsate several times and a sound may be audible from the ABS control module. This is normal.
To obtain optimal effect from the ABS system, constant pressure should be kept on the brake pedal, keep constant pressure on the brake pedal. Do not pump the brake pedal.
The switching of the ABS modulator will be audible and the brake pedal will pulsate during braking. Please be aware that ABS does not increase the absolute braking potential of the vehicle. While control will be enhanced, ABS will not shorten stopping distances on slippery surfaces.
ABS with EBD (Electronic Brake
Force Distribution)
EBD is an integrated part of the ABS system.
EBD regulates the hydraulic pressure to the rear
brakes to help provide optimal braking
capacity.
If the BRAKE and ABS warning lights come on at the same time, this could indicate a fault in the brake system.
If the fluid level is below the MIN mark in the reservoir or if a "Brake failure - Service urgent" message is displayed in the text window: DO NOT DRIVE. Have the car towed to a Volvo retailer and have the brake system inspected. |