1 9 8 6
VOLVO
240 DL, 240 GL
Manual transmission
During the break-in period do not exceed the following speeds*:
First 600 miles (1,000 km)
1st gear 20 mph (30 km/h)
2nd gear 30 mph (50 km/h)
3rd gear 50 mph (80 km/h)
4th gear 70 mph (110 km/h)1
1) 80 mph (130 km/h) with overdrive engaged. Do not use overdrive below 40 mph (65 km/h)
600-1,200 miles (1,000-2,000 km)
1st gear 25 mph(40 km/h)
2nd gear 40 mph (65 km/h)
3rd gear 60 mph (l00 km/h)
4th gear 80 mph (130 km/h) 2
Avoid driving at low speed in high gear.
2) 90 mph (150 km/h) with overdrive engaged.
* These are the maximum speeds recommended by the factory. Note that legislation in different countries and states can stipulate other max. speeds than those given here.
Automatic transmission
Refrain from using
"kick-down" during the first 1,200
miles (2,000 km) when driving a car equipped with
an automatic transmission.
Breaking in parking brakes
To obtain best parking brake performance, the
brake linings should be broken in.
Stop 5-7 times from 30 mph (50 km/h), transmission in neutral, applying the parking brake with the
release button pressed in during the stop. The
force must not lock the rear wheels. If this happens, release the brake enough to let the wheels
rotate. Drive a mile between each stop to cool the
brakes. Check for proper parking brake operation.
Note: The brake lights are not illuminated when applying the parking brake. To warn traffic from behind it is therefore advisable to depress the brake pedal slightly to illuminate the brake lights.
Service Inspection
To ensure proper operation the car should be
taken to a Volvo dealer between the first
600-1,200 miles (1,000-2,000 km) for a service inspection. The oil in the engine, manual transmission and rear axle will then be changed. This is
very important since the oil rapidly collects impurities during the break-in period.
Economical driving does not necessarily mean driving slowly
Better driving economy may be obtained by thinking ahead, avoiding rapid starts and stops and
adjusting the speed of your vehicle to immediate
traffic conditions. Observe the following rules:
Other factors which decrease gas mileage are:
Shift indicator light
(manual transmission models only)
The Volvo shift indicator light (S.I.L.) is a device
designed to help you get even better gas mileage
from your Volvo car. Studies have shown that the
best fuel economy is obtained by shifting gears at
low engine rpm and high relative engine load. The
Volvo S.I.L. is calibrated to show you when to shift
for improved mileage without sacrificing smooth
acceleration.
Use of the S.I.L. is simple. Shift to next higher gear
as soon as the light comes on. You may find after
using the S.I.L. for some time that your natural
shifting rhythm will adapt to the S.I.L.'s suggestion. Some drivers may even shift before the light
comes on.
Obviously, there will be times when you need to
shift later than the light would indicate (for example, when climbing hills or trailer towing). Using
the light regularly, however, should result in a
mileage improvement of six percent or more, depending on how you normally drive.
Programming instructions for shift
indicator
If the current supply to the control unit is cut
(battery disconnected), the control unit will have
to be re-programmed as the control unit memory
will be erased.
Drive the car in each gear (first gear not necessary) for approximately 8 seconds.
The gear change indicator light will flicker once
(0.5 seconds), as each gear is programmed.
Note: Remove foot completely from the clutch
pedal after each gear change when programming the control unit.
To start the engine;
1 Enter the car and fasten the seat belt.
2 Apply the parking brake if not already set.
3 Place the gear selector lever in neutral (position N or P, automatic transmission).
4 Depress the clutch pedal (manual transmission).
5 Without touching the accelerator pedal turn the ignition key to starting position. Release the key as soon as the engine starts.
If the engine does not start at once, depress the accelerator pedal halfway and keep it there until the engine starts.
Avoid repeated short attempts to start (fuel is injected every time the starter is engaged when
engine is cold).
Allow the starter to operate for a longer time (but
not more than 15-20 seconds).
Do not race a cold engine immediately after
starting.
Engine warm-up - initial driving
procedure
Experience shows that engines in vehicles driven
short distances are subject to abnormally rapid
wear because the engine never reaches normal
operating temperature.
It is therefore beneficial to reach normal operating
temperature as soon as possible by driving with a
light foot on the accelerator pedal.
WARNING!
|

4-speed manual + overdrive (5th gear) transmission
Depress the clutch pedal fully when changing
gears.
Remove the foot from the clutch pedal after every
gear shift.
See "Shift indicator light" section for more information on economical use of the manual transmission.

Overdrive (5th gear)
The overdrive can be engaged only in 4th gear. Depress the clutch fully when engaging and disengaging.
The green control light "5" on the dashboard illuminates when the overdrive is engaged.
The overdrive is engaged and disengaged by depressing the switch on the top of the gear shift lever.
The overdrive is automatically disengaged when downshifting from 4th gear, but make it a habit to always disengage the overdrive manually before downshifting.
To improve mileage, it is recommended to use the overdrive as much as possible at speeds above 30 mph (50 km/h).

Reverse gear (R)
The detent collar on the gear shift lever must be
lifted prior to engaging reverse gear. This prevents inadvertent selection of reverse gear

Shift positions
P park
R reverse
N neutral
D drive
2 intermediate
1 low
The gear selector can be moved freely between D and 2. Selections of other
positions are obtained by depressing the selector knob prior to moving the
selector.
Depressing the selector knob slightly allows selection of positions N and 1.
Depressing the selector knob fully allows selection of positions R and P. This is
also necessary when initially bringing the selector out of position P.
Depressing the selector knob fully thus permits shifting freely between all
positions.
P Park
Use this position when parked with the engine running or stopped.
Never use P while car is in motion.
The transmission is mechanically locked in position P. Also use the parking
brake when parking on grades for added safety.
R Reverse
Never use R while car is moving forward.
N Neutral
Neutral position = no gear is engaged. Use parking brake.
D Drive
D is the normal driving position. Upshift and downshift of the forward gears
occurs automatically and is governed by acceleration and vehicle speed.
2 Intermediate position
Upshift and downshift of first two gears (low and intermediate) occurs
automatically.
No upshift to 3rd (top) gear occurs.
Position 2 may be used to obtain forced downshift to 2nd gear for increased
engine braking effect. Position 2 can also be used...
NOTE: No upshift once 1 is engaged.
Use position 1 to select low gear with no upshift. Use for instance, when ascending and descending steep grades.
NOTE:
*Always observe local speed limits!
Disengaging 4th gear
The transmission will engage 4th gear automatically after upshifting through
first, second and third gears unless the disengagement button on the side of
the gear selector knob is pushed.
When the button is pushed to disengage 4th gear, the transmission operates
as a 3-speed unit. If the button is pushed while 4th gear is engaged, then a
downshift to 3rd gear will occur. The transmission, then, cannot upshift to
4th gear until the button is pushed again. As a reminder, when 4th gear is
disengaged, the indicator light (
) in the instrument panel is illuminated.
Be aware that, if 4th gear is disengaged (reminder light illuminated) when the
engine is switched off, the transmission will revert automatically to 4-speed
operation (reminder light not illuminated) when the engine is restarted.
Disengage 4th gear (reminder light illuminated) when:
* towing a trailer
* driving on hilly roads where precise speed control is desired.
Kick-down
Automatic shift to a lower gear is achieved by depressing the throttle pedal
fully and briskly.
An up-shift will be achieved when approaching the top speed for a particular
gear or by releasing the throttle pedal slightly.
Kick-down can be used for maximum acceleration or when passing at
highway speeds.
Starting and stopping a car equipped with automatic
transmission
1. Fasten the seat belt.
2. Apply the parking brake and the brake pedal firmly to hold the car (to prevent the car from moving when the gear selector is moved).
3. Select position P or N. (Engine cannot be started in any other position).
4. Start the engine by turning the ignition key (see Section "starting the Engine").
5. Select the desired gear.
6. Release the brakes and accelerate.
To stop the car, release the throttle pedal and apply the brakes.
It is not necessary to move the gear selector as the transmission will
downshift automatically.
When idling for extended periods of time, select position N to prevent
unnecessary heating of the transmission.
WARNING!
|


Precautionary steps to observe when towing
Please check with state and local authorities before attempting this type of towing as vehicles being
towed are subject to regulations regarding maximum towing speed, length and type of towing device,
lighting, etc.
CARS EQUIPPED WITH AUTOMATIC TRANSMISSION CANNOT BE STARTED BY PUSHING OR PULLING THE CAR.
Jump starting, see section titled "alternator, jump starting"

When preparing for trailer hauling,
observe the following:
All Volvo models are equipped with energy absorbing shock mounted bumpers. Trailer hitch installation should not interfere with the proper operation of the bumper system.
WARNING:
|
NOTE:
Never connect a trailer's hydraulic
brake system directly to the vehicle brake system, nor a trailer's lighting system directly to
the vehicle lighting system. Consult your nearest authorized Volvo dealer for correct installation.
Trailer hauling does not normally present any particular problems, but take into consideration:
Note: Refer to section entitled "Automatic transmission" for additional trailer hauling tips.
WARNING!
|
Poisonous exhaust gases may enter via the open
trunk lid or tailgate. (This is especially true for
wagon models.)
If the trunk lid or tailgate for any reason must be
open, proceed as follows:
Handling, roadholding
Vehicle load, tire design and inflation pressure are
important for proper handling. Therefore check
that the tires are inflated to the recommended
pressure according to the vehicle load.
It is recommended to use tires of the same make and dimensions
on all four wheels.
CAUTION!
|
Roof rack
Permanent and removable roof racks are available
from Volvo Accessories.
Observe the following points when in use.
The following "Special Tips" apply to cars with automatic transmission
Moisture on brake discs and brake
pads affects braking.
Driving in rain and slush or passing through a
normal car wash can cause water to collect on the
brake discs and pads. This will cause a delay in
braking effect when the pedal is depressed. To
avoid such a delay, when the brakes are needed,
depress the pedal occasionally when driving in
rain or slush.
This will remove the water from the brakes.
This should also be done after washing or starting
in very damp weather.
If the brake power assist does not
function-
The power assist to the brakes functions only
when the engine is running. When the car is moving without the engine running the brake pedal
pressure required to stop the car is increased 3 -
4 times.
The brake pedal feels stiff and hard.
Disc brake noise: A slight-to-moderate amount of
disc brake "squeal" is considered normal.
Air dam (front spoiler)
A non-factory air dam can negatively influence the
normal flow of cooling air to the front wheel
brakes. (See section titled "Wheels and Tires").
If one of the brake circuits should
malfunction the red warning light
will come on
(See section titled "Warning Lights".)
The pedal stroke increases slightly and the pedal
feels softer but the pedal pressure required does
not increase noticeably.
If the light comes on while driving and the brake
pedal can be depressed further than normal, it is
an indication that one of the brake circuits is not
functioning. Stop immediately, open engine hood
and check brake fluid level.
Reservoir empty; do NOT drive. Tow car to shop
for check/repair of brake system. Reservoir not
empty: proceed immediately and with caution to a
Volvo dealer for an inspection of the brake system.
Severe strain on the brake system.
The brakes will be subject to severe strain when
driving in mountains or hilly areas. The speed is
usually low which means that the cooling of the
brake is less efficient than when driving on level
roads.
To reduce the strain on the brakes it is advisable
not to use the brakes excessively.
Instead, shift into a lower gear and let the engine
help with the braking. A good rule is to use the
same gear downhill as would be used ascending
the same grade. For vehicles with automatic transmission use position 2, or in some cases, 1.
Catalytic Converter
Cautions
(all U.S.A. and certain
Canadian models)

NOTE: Unleaded fuel is required for cars with catalytic converter. A label on the instrument panel and rear fender, near the
filler inlet, will remind owners and filling station attendant of this requirement.
Important! It is unlawful to dispense leaded fuel into any vehicle labeled "unleaded gasoline only".